Feed is the most expensive part of any dairy operation, and managing its cost is critical. From the field to the bunk, numerous factors influence overall expenses — some measured, some not. With yield monitors in equipment, Koster testers on the pile, and feed software in the mixer wagon, many cost factors are being tracked. One major contributor to feed cost is shrink—the loss of feed during storage and feedout.
While shrink is often estimated visually, nTELL provides a data-driven approach to understanding it. By integrating data from multiple systems, shrink can be visualized in new and actionable ways. One key factor in shrink is feeder accuracy. Figure 1 presents a cumulative graph of daily ingredient incorporation accuracy, with each color segment representing a percentage within the target weight—more light blue signifies greater accuracy. This visualization helps illustrate the impact of shrink over time.
Graph 1: Feed KPA > Drop Variances by Rate
Drilling deeper into shrink’s effects, Figure 2 presents cumulative excess feed costs, providing a high-level view of financial impact. Further analysis in Figure 3 pinpoints the highest daily costs, offering insight into when and where shrink is most significant.
Graph 2: Feed KPA > Mix Accuracy > Excess Feed Cost
Graph 3: Feed KPA > Mix Accuracy > High Cost Mix Variances
While nTELL may not eliminate shrink, it highlights areas where improvements can be made. Shrink is often overlooked unless directly addressed, yet when margins tighten, small inefficiencies compound quickly. By leveraging data and visualization, nTELL empowers producers to take informed steps toward reducing feed loss and improving profitability.
What areas of your operation could benefit from better margin control with iYOTAH?